tiger 900 tail box replacement

3 min read 22-01-2025

Replacing your Triumph Tiger 900's tail box can seem daunting, but with the right information and a methodical approach, it's a manageable task. This guide will walk you through the process, covering everything from choosing the right replacement to the actual installation. We'll also address common issues and offer tips for ensuring a smooth and successful replacement.

Choosing the Right Replacement Tail Box for Your Tiger 900

Before you even begin the replacement process, selecting the appropriate tail box is crucial. Several factors need consideration:

1. OEM vs. Aftermarket:

OEM (Original Equipment Manufacturer): Triumph offers genuine replacement tail boxes, guaranteeing a perfect fit and integration with your motorcycle's existing system. These typically come with a higher price tag but offer peace of mind regarding quality and compatibility.
Aftermarket: Numerous aftermarket manufacturers produce tail boxes compatible with the Tiger 900. These often offer a wider range of styles, features (e.g., increased capacity, integrated lighting), and price points. However, it's essential to verify compatibility before purchasing to ensure a proper fit and function. Read reviews carefully to assess the quality and reliability of aftermarket options.

2. Size and Capacity:

Consider your luggage needs. Do you require a smaller, more streamlined box, or a larger one with more storage space? Measure the space available on your Tiger 900's rear rack to ensure the chosen box fits properly without interfering with other components or affecting stability.

3. Mounting System:

Most Tiger 900 tail boxes utilize a specific mounting system. Ensure the replacement box is compatible with your motorcycle's existing mounting hardware. Some aftermarket boxes might require additional brackets or modifications, which should be clearly stated in the product description.

4. Material and Durability:

Tail boxes are often made from plastic, aluminum, or a combination of materials. Consider the durability and weather resistance of the material. A robust, weatherproof box will protect your belongings better during adverse conditions.

Step-by-Step Tail Box Replacement Guide

Once you've selected your replacement tail box, you can proceed with the installation. The specific steps might vary slightly depending on the make and model of the box, but the general process remains similar. Always consult your motorcycle's service manual and the tail box's installation instructions for detailed guidance.

1. Removal of the Old Tail Box:

Carefully follow the instructions provided by Triumph or the aftermarket manufacturer for removing the old tail box. This typically involves:

Unlocking and releasing any latches or locking mechanisms.
Unscrewing mounting bolts or brackets.
Disconnecting any wiring harnesses (if applicable). Take photos or make notes to remember the wiring configuration for reassembly.

2. Installation of the New Tail Box:

Reverse the removal process to install the new tail box. Ensure that:

All mounting bolts are tightened securely.
Any wiring harnesses are correctly connected.
The box is properly aligned and securely attached to the rear rack.

3. Testing and Functionality Check:

After installation, inspect the new tail box to ensure it's securely mounted, latches correctly, and opens and closes smoothly. Test any integrated lighting or electronic features to confirm proper operation.

Troubleshooting Common Issues

During the replacement process, you might encounter some common issues:

Compatibility problems: Ensure the replacement box is fully compatible with your Tiger 900 model. Check dimensions and mounting systems carefully.
Mounting difficulties: If you encounter issues with the mounting system, refer to the installation instructions or seek assistance from a motorcycle mechanic.
Wiring problems: Double-check all wiring connections to ensure proper functionality of integrated lights or other electronic components.

Conclusion

Replacing your Tiger 900's tail box is a feasible DIY project with the right preparation and tools. Choosing the correct replacement, carefully following the installation steps, and addressing potential issues proactively will ensure a successful outcome. Remember to consult your motorcycle's manual and the tail box's instructions for detailed guidance specific to your model. If you are unsure about any aspect of this process, it's always best to seek professional help from a qualified motorcycle mechanic.